In the use of forklifts, due to changes in internal structure and external factors, the internal parts of the vehicle may be subject to wear, looseness, deformation, etc. In the long run, accidents may occur in the long run, and serious safety problems may occur. The cost of using the forklift.
Therefore, users have paid more and more attention to the maintenance of forklifts in the use of forklifts. Scientific and reasonable maintenance can not only effectively extend the life of forklifts, but also ensure the safety of work, so that your forklift can be in optimal working condition at any time. Reduce the cost of use. And in the case of some heavy workload, the forklift is almost 24 hours working, how do we carry out simple maintenance of the forklift to ensure efficiency and reduce the cost of use?
Precautions
1. Change the tires that are easy to wear. This is a must-do job. Because the sports car is working at full load, the tire wear is very serious, so the race must be replaced after the race, so that the game can continue. The forklift is also the same. If the tire is worn or damaged, the forklift will not be stable during the work, resulting in huge Vibration, which is very harmful to electrical systems and hydraulic systems. Therefore, we must replace worn tires in time to avoid other failures and increase the cost of use.
2. Keep the working environment of the forklift clean, and pay attention to the cleaning work of the forklift itself. The environment in which forklifts work often has some debris such as wooden pallet chips, plastic wrap, garbage, rags, production waste, etc., if these sundries are wrapped around fork wheels or tires, especially polyurethane tires used in trucks, etc., It has a far-reaching impact on work efficiency, so it is necessary to check and timely remove the effects of these debris on the work of the forklift, and often clean the floor of the forklift workplace, even considering the use of plastic pallets or metal pallets instead of wooden pallets.
3. Add hydraulic oil and lubricating oil in time, the forklift machinery needs more maintenance, and the lack of hydraulic oil will cause the forklift to fail to reach the rated height and rated load of its work, affecting the working efficiency; timely draining the oil-water separator, with the national environmental protection requirements Improvements, all internal combustion forklifts are equipped with oil-water separators. If the water in the oil-water separator is not discharged in time, it will directly cause damage to the engine.
4. Operate the forklift according to the operation manual of the forklift. Do not operate it by mistake. If the operation is light, it will damage the forklift. If it is heavy, it will cause a forklift accident.
5, reduce impact damage, in too narrow aisle, be careful, it is best to arrange trained forklift drivers to work in such environments, but also pay attention to the surrounding environment and vehicle indicators, to avoid collisions.
6. Take more time to train your forklift operators and teach them safety knowledge. This can reduce the damage rate of the forklift itself and the cargo, and can also greatly reduce the forklift failure rate and the probability of accidents.
7, arrange preventive maintenance, it is best to develop maintenance plans, regular maintenance and maintenance of forklifts, in the long run, develop maintenance plans and implement them can save a lot of money, can prevent major components failure, but also eliminate many expensive Maintenance costs to extend the life of your forklift.
8. Have a strict forklift management system. When the forklift is not in use, please remove the key to avoid unnecessary damage caused by other non-operators. To tell the operator during the forklift process, for some narrow aisles, you must first get off the width of the aisle to estimate whether the forklift and cargo can pass safely.
9. After working every day, take a little time to listen to the “sound” of the forklift. Since the forklift is always in full working condition, please ensure the working sound of the forklift to ensure that it is working properly to ensure the next day. Normal, can you continue to use it tomorrow?
10. Battery maintenance and battery charging training are a must. The battery of the forklift is very important. Most of the batteries used at present are non-maintenance-free lead-acid batteries. Special maintenance is required. Pay attention to the distilled water of the forklift. If it is insufficient, please replenish it in time. Otherwise, it will affect the battery life. Electricity, otherwise it will cause damage to the charger. Due to the special nature of the battery, it is best to train your forklift operator to avoid costly repairs due to improper battery maintenance.
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