Pallet conversion forklift invention patent

First, the background of the invention

Forklifts are well known as efficient handling equipment. The boxed goods code can be loaded and unloaded using a forklift truck on the pallet. However, when loading and unloading pallet goods, the forklift truck must load and unload the goods together. When the product is shipped from the factory, if the forklift is used for loading and unloading, the pallet will be shipped with the goods and sent to all directions. After the transportation, the empty pallet can not be recycled and cannot be recycled. The enterprise is caught in the predicament of “can afford the forklift and can not afford the pallet”. . Therefore, when the goods are shipped from the factory, most companies do not use forklifts for loading and unloading, but use manual loading and unloading. The more serious consequence is that the goods are shipped without pallets, which directly leads to the failure to use the forklift for loading and unloading in all subsequent handovers. Therefore, pallet recycling has seriously restricted the process of mechanical operations in China's logistics field, and it is one of the important reasons for China's high logistics costs. It has been called by logistics experts as “a problem that needs to be studied in the logistics industry for a long time”.

The invention of changing the forklift has found a new way to solve the problem of pallet recycling through the innovation of forklift function.

Second, the invention content

The change-over forklift is a forklift with a reverse tray function. The movable door frame of the change-over forklift can be slid up and down and can be swung back and forth. When changing the pallet, the pallet changer first picks up the cargo (at this time, the cargo is on the delivery pallet), and then the lower end of the movable door frame is extended forward and the upper end is fully tilted backward, and the focus of the cargo gradually leaves the pallet and is transferred. Go to the door frame. When the gantry is close to the horizontal state, it becomes a transition platform for the cargo exchange tray, so that the cargo side on the pallet is placed on the shelf. After changing the tray, the door frame is erected. During the whole process, the goods are not dismantled, the packaging is not damaged, and the whole is switched to the receiving tray. The use of a change-over forklift, loading and unloading without manual, the tray does not need to be circulated, is an effective means to improve loading and unloading efficiency and reduce logistics costs.

Practical demonstration

Third, the application of the invention

The change of the forklift truck can change the pallet during the loading and unloading process. It is an important breakthrough in the pallet cargo handling technology and provides key technical support for solving the pallet recycling problem that has plagued the logistics industry for many years. The change-over forklift users (including the transportation company) can supply their own pallets according to their own needs, and the transport pallets are carried by the transport vehicles. When the goods are delivered from the factory, the whole goods are exchanged to the transport pallets for transportation by the disc change forklift; when the transporter delivers, the whole of the goods is exchanged to the receiving pallets by the disc change forklift. Using the change-over forklift, the cargo pallet is recovered on the spot by the delivery party at the loading and unloading site. The ownership and use rights of the pallet are no longer separated. The problem of pallet recycling in the logistics field has been solved for a long time, and the problem of pallet recycling has been completely solved!

 The use of disc change forklifts is of great significance for the development of modern logistics and the reduction of transportation costs.

First, the mechanization of the forklift is fully utilized. The use of a disc changer can replace manual loading and unloading, effectively reducing labor intensity, liberating productivity, and effectively controlling the impact of labor shortages.

Second, greatly improve work efficiency. Since the efficiency of mechanical loading and unloading is much higher than that of manual loading and unloading, the change of shipping can greatly shorten the waiting time for loading and unloading and improve the transportation efficiency of vehicles.

Third, it can save a lot of resources for the society. The recycling of the tray can effectively reduce the number of disposable trays, reduce the waste of idle trays, and save a lot of resources for the society.

Fourth, it is conducive to mobilizing the enthusiasm of enterprises to keep and repair pallets. Due to the clear property rights of the pallets throughout the logistics process, it is beneficial to mobilize the enthusiasm of the enterprise to use, store and repair the pallets, and reduce the damage and loss of the pallets.

Fifth, improve the quality of logistics services. During the process of changing and transporting, the loading and unloading operations do not dismantle the cargo unit, which can effectively prevent the occurrence of rough handling and cargo damage and theft, reduce the damage rate and effectively improve the quality of logistics services.

Sixth, reduce the cost of goods. According to preliminary estimates, a 3 ton diesel-changing forklift is equipped with a driver and an assistant. The combined annual cost is about 200,000 yuan (300 working days per year, an average of 6 hours per day), about 4 - 5 years of loading and unloading workers' wages. A 3 ton diesel forklift with one driver and one assistant can replace more than 10 loaders. Therefore, compared with manual loading and unloading, the use of a change-over forklift can reduce the loading and unloading cost by about 50%, and shorten the loading and unloading time by more than 70%. The economic and social benefits are extremely obvious.

Therefore, the use of disk-changing forklifts is conducive to the healthy and rapid development of China's logistics industry, so that related enterprises can benefit together and produce significant economic and social benefits. Once promoted, they will be welcomed by users.