Forklift management regulations

 

In order to strengthen the maintenance and safe operation of the forklift, improve the integrity and utilization of the forklift, and ensure the normal use of the forklift, this system is specially formulated.

 

Second, the use of management duties

 

The company's equipment manager supervises and guides the normal use and maintenance of the forklift; the forklift driver is responsible for the first-level maintenance of the forklift used, and the machine repair workshop is responsible for the secondary maintenance of all the forklifts of the company.

 

Third, the operation of the forklift

 

1. The driver of the forklift truck must be professionally trained and hold the operation permit before it can be operated separately. It is strictly forbidden to drive without a license.

 

2. The forklift implements the principle of fixed operation and listing operation. All forklift trucks must indicate the operator's department and name in the eye-catching position of the body. The responsible person of the forklift truck shall not hand over the forklift to the unlicensed personnel. Unlicensed personnel driving the forklift shall be severely punished according to the relevant provisions of the company's “Employee Handbook”, causing accidents or damages caused by the forklift owner and the unlicensed driver.

 

3. Forklift operators must strictly abide by the “Safety Operation Regulations for Forklifts”. It is strictly forbidden to operate in violation of regulations and prevent accidents.

 

(1) The operator should wear the protective equipment correctly when operating.

 

(2) Check the operation control and alarm device (including brakes, turn signals, etc.) before starting the forklift. If any damage or defects are found, report it to the relevant department for repair. It is strictly forbidden to operate with illness.

 

(3) When handling goods, the load should not exceed the rated value, and the forks should all be inserted under the goods.

 

(4) On a wet or smooth road, it is necessary to slow down when turning.

 

(5) When operating, pay attention to the personnel around the forklift, obstacles and the upper gap.

 

(6), the personnel are not allowed to stand on the forks, and the vehicle is not allowed to carry people; it is forbidden to stand under the forks or under the forks.

 

(7) When the lifting height of the fork is too high, care should be taken to prevent the upper cargo from falling and try to tilt the shelf backwards. The loading and unloading operation should be tilted back and forth within the minimum range.

 

4. The person responsible for the maintenance of the forklift should fill in the “Device Handover Record” (“Equipment Operation Record”) in time, and fill in the “Working Time”, “main and auxiliary oil consumption”, daily maintenance and faults of the forklift in time. recording".

 

5. For other departments to use the forklift, the certified personnel should borrow from the responsible person of the forklift and apply for the forklift borrowing procedure. The owner and borrower of the forklift should confirm the technical status and existing problems of the forklift when borrowing and returning the vehicle, and sign the Record of Equipment Handover.

 

6. The forklift key is kept by the owner of the forklift truck and handed over by other departments when borrowing.

 

Fourth, the maintenance and maintenance of the forklift

 

1. The forklift driver carefully carries out the maintenance work in accordance with the relevant regulations of the company's “three-level maintenance management system for equipment” and “regular maintenance schedule for forklifts”. The company's equipment manager is responsible for the guidance and inspection of the forklift maintenance, and according to the maintenance cycle of the forklift, combined with the production situation to develop a secondary maintenance plan for the forklift, and organize the implementation of the plan.

 

(1) The owner of the forklift should check whether the lifting chain is balanced every day and keep the average load of the forks.

 

(2) The responsible person of the forklift is responsible for the daily maintenance and primary maintenance of the forklift used (200 hours).

 

Main tasks of daily maintenance: keep the whole machine clean, check and fill the lubricating oil and cooling water; check the leakage and elimination of fuel, lubricating oil and hydraulic oil; check whether the working mechanism of transmission, steering and working is normal.

 

Primary maintenance main work: cleaning or replacing air, diesel, oil filter; fastening of various components and inspection of gantry, fork teeth cracking, damage; inspection and adjustment of various operating mechanisms with clearance; oil, hydraulic oil replace.

 

(3) The machine shop is responsible for the secondary maintenance of all forklifts (2400 hours). The machine repair workshop formulates the forklift maintenance plan according to the technical status of each part of the forklift, replaces or repairs the worn parts of the forklift in time, and cleans, changes oil, adjusts and inspects important parts of the forklift that need to be serviced.

 

2. Strengthen inspection and supervision of forklift maintenance. The equipment manager is responsible for formulating the daily maintenance and first-level maintenance inspection contents of the forklift, and organizing relevant departments and personnel to conduct random inspections on the daily maintenance of the forklift, and check the first-level maintenance. Level maintenance should be strictly checked and accepted, and documented.

 

V. Disuse of the use of the rules and handling of accidents

 

1. Serious violation of operating procedures, and repeated education, no forklift maintenance, or multiple accidents, the equipment administrator has the right to cancel the forklift user driving qualification.

 

2. If an accident occurs during the use of the forklift, it should be reported immediately. It must not be concealed, misrepresented or reported without authorization, and handled according to the company's Equipment Accident Handling System.

 

3. In the following general liability accidents, the operator shall, in addition to completing the "incident report sheet", write a written inspection and assume the necessary liability for damage according to the degree of damage.

 

(1) Damage to tires and steel rings.

 

(2), door frame, fork teeth deformation.

 

(3), the body is bruised.

 

(4) Other general abnormal damage.

 

Sixth, diesel use regulations

 

1. The forklift refueling adopts the method of fixed-point refueling, and the fuel tank key is kept by the owner of the forklift.

 

2. Forklift trucks must first be turned off and then refueled. It is forbidden to refuel when the forklift engine is working.

 

3. If the diesel oil overflows accidentally, the oil must be cleaned with a rag.

 

4. When the forklift refuels, the warehouse clerk will make a corresponding registration on the fueling record.

 

5. After the forklift is refueled, check whether the oil gun is properly placed, whether the fuel tank is locked, and the safety can be started before the forklift can be started.

 

6. When the forklift is working, it must be routed, pay attention to saving oil and prohibiting waste.